Lean4Y.com Consulting · Online Training

Lean production system –
from theory to execution

Online training & tools you turn into results immediately – step by step, hands-on, and convincing.

In 60 seconds

Lean production system – clear, practical, implementable

You get short learning units, concrete routines, and templates you can use directly in daily shopfloor work.

Practice over theory

Focus on standards, deviations, leadership, and execution – not slide knowledge.

Step-by-step implementation

Clear approaches, checklists, and examples – suitable for shift work and shopfloor routines.

Tools & templates included

Worksheets, standards, and ready-to-use templates – so you don’t start from zero.

Who is Lean4Y for?

Two entry points – one goal: impact in daily operations

Choose the entry that fits your role. Both paths are operational and KPI-focused.

Learners: start here

Fast onboarding, clear order, directly applicable.

  • Recommended course sequence
  • Templates for the line
  • Immediate shopfloor tasks

Production / plant leadership: impact in daily operations

Stabilize, steer, improve – with routines and KPI focus.

  • Shopfloor management as a routine
  • Standards & deviation management
  • KPI link (lead time, OEE, quality, delivery performance)
Recommended courses

Start with the essential Lean building blocks

Four courses as a strong entry – practical, operational, with a direct link to shopfloor execution.

LGK Lean fundamentals (compact)

LGK – Lean fundamentals (compact)

Your entry: understand Lean, identify waste, and establish the first effective standards.

Beginner Hands-on Shopfloor
VSM Value stream

Value stream orientation & flow in GPS

Create transparency, identify bottlenecks, and design flow – with a clear method.

Analysis Flow Execution
PFK Pull & Kanban

PFK – Pull, flow & Kanban

Reduce inventory, clarify priorities, and stabilize throughput – with practical rules.

Pull WIP Control
GPS Production system

GPS – Generic Production System

Structure, principles, and building blocks of a stable production system – as a blueprint.

System Leadership Stability

If you want, I can add a “course roadmap” below (sequence + goal per course) in the same style.

See all courses →
How it works

Implementation in three steps

Simple flow: choose, apply, stabilize – without “project overhead”.

1) Choose a course

Pick the right entry (learner or leader) and work in short units.

2) Apply on the shopfloor

Use checklists, standards, and routines – directly in line, assembly, or logistics.

3) Make impact visible

Link actions to KPIs (e.g., lead time, OEE, scrap, delivery performance) and stabilize.

FAQ

Frequently asked questions

Quick answers – so you can decide fast whether Lean4Y fits your needs.

How much time do I need per week?

Plan 30–60 minutes. The key is the small shopfloor implementation, not the “learning time”.

Is this suitable for shift work?

Yes. The focus is on standards, routines, and clear accountability – written to fit shift operations.

Do I get templates and tools?

Yes – the courses are built for practical transfer and include implementation-ready materials.

What is the best entry point?

Learners start with fundamentals and application; leaders start with routines, stability, and KPI linkage.